WBCSD/CSI Progress Review
TITAN Group - Cement Plants, Attached and Related Quarries Performance | ||||
WBCSD/CSI | Description | 2010 | 2011 | 2012 |
Climate Change | ||||
Total direct CO2 emissions (gross), metric tons | ||||
based on specific year equity | 10.4 million | 8.6 million | 9.6 million | |
based on 2009 equity | 10.1 million | 8.2 million | 9.4 million | |
Direct CO2 emissions (gross), kg/tProduct(1) | ||||
based on specific year equity | 654.2 | 623.8 | 658.7 | |
based on 2009 equity | 654.2 | 625.4 | 662.7 | |
Alternative fuels and material | ||||
Energy efficiency, kcal/kgClinker | 843.9 | 839.0 | 836.1 | |
Alternative fuels substitution for conventional fuels, % | ||||
based on specific year equity | 1.43 | 1.50 | 2.98 | |
based on 2009 equity | 1.43 | 1.56 | 3.03 | |
Biomass in kiln fuel, % | ||||
based on specific year equity | 0.87 | 1.13 | 1.86 | |
based on 2009 equity | 0.87 | 1.17 | 1.89 | |
Total alternative raw materials consumption, metric tons | 1.1 million | 1.2 million | 1.2 million | |
Alternative raw materials (clinker & cement), % | 5.3 | 6.6 | 6.0 | |
Clinker to cement ratio | 0.84 | 0.83 | 0.85 | |
Emissions | ||||
Total dust particulates, metric tons | ||||
based on specific year equity | 1.866 | 1.693 | 972 | |
based on 2009 equity | 1.866 | 1.601 | 963 | |
Dust particulates, g/tClinker | ||||
based on specific year equity | 153.6 | 162.6 | 83.5 | |
based on 2009 equity | 153.6 | 159.2 | 83.9 | |
Total NOx, metric tons | ||||
based on specific year equity | 22,561 | 17,523 | 21,361 | |
based on 2009 equity | 22,561 | 17,152 | 21,079 | |
NOx, g/tClinker | ||||
based on specific year equity | 1,857 | 1,683 | 1,835 | |
based on 2009 equity | 1,857 | 1,706 | 1,836 | |
Total SOx, metric tons | ||||
based on specific year equity | 2,567 | 2,468 | 2.277 | |
based on 2009 equity | 2,567 | 2,468 | 2,266 | |
SOx, g/tClinker | ||||
based on specific year equity | 211.3 | 237.1 | 195.6 | |
based on 2009 equity | 211.3 | 241.9 | 197.4 | |
Clinker produced with monitoring of major and minor emissions, % | 100 | 100 | 100 | |
WBCSD/CSI | Description | 2010 | 2011 | 2012 |
Other | ||||
Total heat consumption, TJ | ||||
Cement plants and attached quarries | 42,912 | 36,559 | 40,765 | |
Cement plants, attached and related quarries | 42,919 | 36,562 | 40,771 | |
Total alternative fuels, metric tons | 32,290 | 30,630 | 68,050 | |
Total electrical energy consumption, GWh | ||||
Cement plants and attached quarries | 1,639 | 1,437 | 1,536 | |
Cement plants, attached and related quarries | 1,639 | 1,437 | 1,536 | |
Total indirect(2) CO2 emissions, metric tons | ||||
based on specific year equity | 1.1 million | 0.9 million | 1.0 million | |
based on 2009 equity | 1.1 million | 0.9 million | 1.0 million | |
Total water consumption, m3 | 5.3 million | 4.4 million | 3.9 million | |
Total water consumption, lt/tCement | ||||
based on specific year equity | 362.3 | 340.1 | 300.0 | |
based on 2009 equity | 362.3 | 347.7 | 298.4 | |
(1) In accordance to latest version of the WBCSD protocol (ver.3.0), figure was revised to take into account the amount of ProAsh® sold, not produced.
(2) Indirect CO2 emissions are related to emissions released for the production of the electrical energy consumed at our facilities. For their calculation we use emission factors provided by the supplier of the electrical energy or other publicly available data. If no such data are available, the most recent data provided by CSI are used. In 2013, data for 2010 and 2011 were recalculated to take into account more accurate information regarding emissions factors for Greece and Kosovo.
TITAN Group - All quarries | ||||
WBCSD/CSI | Description | 2010 | 2011 | 2012 |
Local impacts | ||||
Active quarry sites with biodiversity issues(1,3) | 5 | 9 | 8 | |
Active quarry sites with biodiversity management plans(2,3) | 2 | 3 | 3 | |
Active quarry sites with biodiversity management plans(2,3), % | 40 | 33 | 38 | |
Sites with community engagement plans, % | 100.0 | 100.0 | 100.0 | |
Sites with quarry rehabilitation plans(3), % | 48 | 63 | 65 |
(1) Active quarries within, containing or adjacent to areas designated for their high biodiversity value.
(2) Sites with high biodiversity value where biodiversity management plans are actively implemented.
(3) Since 2012, coverage of wholly owned active quarries has expanded, to include both quarries attached to our cement plants and quarries for aggregates production.
TITAN Group - All activities | ||||
Description | 2010 | 2011 | 2012 | |
Raw material extracted | 31.0 million | 24.3 million | 27.6 million | |
For cement production, metric tons (wet) | 19.2 million | 16.0 million | 18.6 million | |
For aggregates, metric tons (wet) | 11.8 million | 8.3 million | 9.0 million | |
Raw material consumed | ||||
For cement production, metric tons (dry ) | 21.3 million | 18.6 million | 19.1 million | |
For ready mix, dry mortar and block production, metric tons (wet ) | 7.7 million | 6.7 million | 7.1 million | |
Total thermal energy consumption, TJ | 43,155 | 36,828 | 41,773 | |
Total electrical energy consumption, T6,252 |
5,511 |
5,839 |
| |
Total direct CO2 emissions (gross), metric tons | 10.4 million | 8.6 million | 9.6 million | |
Total water consumption, m3 | 16.7 million | 9.9 million | 11.2 million | |
Recycled (externally) waste material, metric tons | 145,032 | 167,830 | 267,800 |
TITAN Group - All activities | ||||
WBCSD/CSI | Safety performance vs. target | 2011 | 2012 | Target |
Fatalities (directly employed) | 0 | 1 | 0 | |
Fatalities (indirectly employed) | 1 | 0 | 0 | |
Fatalities (third parties) | 0 | 0 | 0 | |
Aim to be consistently among the top quartile best performers of WBCSD/CSI members in terms of Lost Time Injury Frequency Rate (LTIFR)(1) | 1.49 | 1,38 | 0.68 |
(1) This target is reviewed every year according to top quartile performance of WBCSD/CSI members.
TITAN Group - Cement plants WBCSD/CSI progress review | ||||
WBCSD/CSI | Description | 2010 | 2011 | 2012 |
Employee fatalities | 0 | 0 | 1 | |
Employee fatality rate | 0 | 0 | 2.69 | |
Contractor fatalities | 0 | 1 | 0 | |
Third-party fatalities | 0 | 0 | 0 | |
Employee Lost Time Injury | 18 | 11 | 8 | |
Employee Lost Time Injury Frequency Rate | 2.49 | 1.54 | 1.13 | |
Employee lost working days | 1.234 | 850 | 905 | |
Employee Lost Time Injury Severity Rate | 171 | 119 | 128 | |
Contractor Lost Time Injury | 11 | 8 | 12 |